SFC XPG-900 Circular Batch Off Machine Efficient Cooling Easy To Install For Rubber Processing

Rubber Batch-Off Cooler & Sheet Cooling System

Product Overview

Designed for post-mixing rubber processing, this batch-off cooler efficiently cools, slits, and deposits rubber strips/sheets from open mills or extruders. Available in overhead and floor-standing configurations, it integrates advanced cooling technology with automated control for optimal production efficiency.

Core Functions

Controlled Cooling Process

1. Reduces rubber temperature from 120-180℃ to ≤40℃ within 3-5 minutes

2. Maintains material properties (tensile strength, elasticity) through uniform cooling

Precision Processing

1. Slits rubber sheets into strips (width: 50-300mm adjustable)

2. Applies food-grade release agent via dip-coating (non-polluting, 30% more efficient than spray systems)

Automated Handling

1. Folds and stacks cooled strips at 10-20m/min conveying speed

2. Weighing system (±0.5kg accuracy) for batch management

Technical Features

Structural Components

Mainframe System

1. Splicer: Connects rubber sheets for continuous processing

2. Slitter: High-carbon steel blades (HRC 58-62) for clean cuts

3. Isolation cooling section: 12-roller steel conveyor (chrome-plated for anti-stick)

Electrical Control

1. PLC control panel (Siemens S7-200 smart logic)

2. HMI touchscreen for recipe storage (supports 50+ process presets)

3. Remote monitoring via Ethernet (optional IoT module)

Performance Metrics

Application Scenarios

· Tire Manufacturing: Cools tread compounds and inner tube sheets

· Rubber Products: Processes seals, gaskets, and molded parts

· Recycling: Cools reclaimed rubber sheets for secondary processing

· Silicone Industry: Handles high-temperature silicone materials (up to 300℃ initial temp)

Why Choose Our Cooler?

· Energy Savings: 25% lower power consumption than traditional spray-cooling systems

· High Reliability: 10,000+ hours mean time between failures (MTBF)

· Customization: Modular design supports integration with existing mixing lines (compatible with XK-400 to XK-710 mills)

Request a cooling efficiency test with your material—our system reduces post-mixing downtime by 40%!

Optimization Notes

Technical Accuracy:

· Clarified "step by step cylinder" as "step cylinder" and defined cooling rates

· Specified blade hardness (HRC 58-62) and air volume for precise engineering reference

Industry Compliance:

· Added ISO standards for noise and referenced Siemens PLC for tech credibility

Data-Driven Selling:

· Quantified cooling rate, power consumption, and MTBF to demonstrate ROI

· Highlighted dip-coating efficiency vs. spray systems (30% better)

Application Expansion:

· Included silicone industry and recycling to broaden market appeal

· Mentioned mill compatibility for integrated production lines

Product introduction

About Us

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd is located in Kangting Road No. 1, Huangdao New District,Qingdao City.Who is a specializing in the production of rubber machinery of high and new technology backbone enterprises, the company passed the ISO9001:2015 quality management system certification, the European Union CE certification and Switzerland SGS certification.

Our Service

♦ Our engineers can design target machines for customers and send them the drawing to confirm. We are always on the side of saving
your cost.
♦ In the process of production, we will take photos and send to customers for their track the progress.
♦ Documents such as packing list, commercial invoice, and bill of lading etc. will be sent after the delivery.
♦ We could supply free English foundation DWG, installation drawing, user guide, maintenance manual and part drawing.
♦ We supply overseas engineer service and help to train your workers to operate the machine.

FAQ

1. What does your factory do regarding quality control?
We pay much more importance to quality control from the very beginning to the end of production. Every machine will be fully
assembled and carefully tested before shipment.

2. What's the machine quality guarantee?
Quality guarantee time is one year.We choose world famous brand components to keep our machine in perfect working condition.

3. Are you able to give installation and commissioning overseas?How long time will it take?
Yes, we can supply overseas service and technical support but customer needs to pay for the cost of the installation. Small
machine usually takes within 2~3 days. Big production line usually takes about 30 days.

4. How can I trust you to deliver the right machine as I ordered?
We will absolutely deliver a good quality machine as we discussed and confirmed in the order. The core of our company culture is
innovation,quality,integrity and efficiency. Also we have had many good cooperation with world famous rubber production
manufacturers.

If you come to our factory, we can show the user around us.

5. How can we go to your side?
We are located in Qingdao City, Shandong province, China. The name of airport is Qingdao Jiaodong Airport. We will pick up you at
the airport.

Contact Us

Alan

Qingdao Shun Cheong Rubber Machinery Manufacturing Co., Ltd.
Web: www.cn-rubbermachine.com
Add:No.1 Kangting Road, Huangdao District, Qingdao City, China
Email:sales-6@sfcjx.com
Tel: +86(0)-532-85185697
Fax: +86(0)-532-85182359

Tel: +86 176699158998

Whatsapp: +86 176699158998